Mopar K6860899 User Manual

K6860899 – WI-FI ROUTER Click on the desired vehicle to take you directly to the vehicle specific instructions. RAM – REGULAR CAB

1WIFIROUTERDODGERAM,QUAD/CREWCABPROCEDURESTEPS:NOTE:Usingatestlight,verifythecigarettelighteroutletbeingusedisignitionswitched.Powermustnotbepresentw

518.Placethestrandsofthepowersidewiresoverlappingeachotherinsideofthespliceclip(1).19.Usingcrimpingtool(1),Mopar®p/n05019912AAorequivalent,crimpthespl

622.Centertheheatshrinktubing(2)overthesolderjointandheatusingaheatgun.Heatthejointuntilthetubingistightlysealedandsealant(1)comesoutofbothendsofthet

728.Alignthecenterbezelovertheslotsandfirmlysnapintoplace.AVENGER1.Snapthebezel(1)firmlyontothecenterconsolebezel.2.Installthemanualorautomaticcentercon

83.Positionthebin(1)intocenterconsoleandfirmlysnapintoplace.SEBRINGSEDAN1.Connectthekeyonpoweroutletconnector.2.Positiontheconsolebezel(1)overtheretain

9ALLVEHICLES1.Connectthenegativebatterycable.2.ConnecttheWiFitwistedpairtotheWiFirouterconnector.3.InstalltheWiFirouter(1)intotherouterbracket(2).

1WIFIROUTERDODGESPRINTERPROCEDURESTEPS:WARNING:Disabletheairbagsystembeforeattemptinganysteeringwheel,steeringcolumnorinstrumentpanelcomponentdiagnos

26.Removethedriverssidelowerinsrumentpanel(IP)bezelfastener(3).7.Carefullyprythebezel(2)awayfromtheIP(1)disengagingtheretainersfromtheIP .8.Atthepoin

315.Removeonehalf(1/2)inchofinsulationfromeachwirethatneedstobespliced.16.Placethestrandsofwireoverlappingeachotherinsideofthespliceclip(1).17.Using

423.Removethenut(1)fromthegroundinglug(3).24.InstalltheWiFiharnessgroundingwireandeyelet(2)tothegroundinglug.25.Installthegroundinglugnut.26.Installth

530.Placetheuppertrayintopositionandinstallthetwoupperretainingbolts(2).31.Placethesunvisor(3)intopositionandinstallthetworetainingbolts(4).32.Install

27.Removethecap(1)andthenthebolt(2)thatsecurestheseatbelt(3)tothetopoftheCpillar(4)andpositiontheseatbeltoutoftheway.8.UsingatrimstickC4755orequiva

1WIFIROUTERJEEPWRANGLERPROCEDURESTEPS:NOTE:Usingatestlight,verifythecigarettelighteroutletbeingusedisignitionswitched.Powermustnotbepresentwiththeign

24.Rotatetheuppertrim(2)backandreleasethefront(1).5.Disconnecttheelectricalconnector(4)andremovetheuppercentercover(1).6.Removethescrews(2)andusingtri

37.DisconnecttheHVACcontrolcables(1and9)anddisconnecttheelectricalconnectors(3).8.On4x4vehiclesgraspthetransfercaseshifterknobandpullstraightupandrem

410.Removethebolt(3)andremovethemanualtransmissionshifter(2)fromtheshiftershaft(1).11.Removethecupholderorashreceiver(1),ifequipped.12.Usingtrimstick

514.Removethefourconsolescrews(1).15.Lifttheconsole(4)upofftheclipretainers(3)andremove.16.InstalltheWiFirouterbracket(1)underthepassengerseatandsec

618.Locatethecigarettelighteroutletwiringharness.19.Cuteachwireandremove13mm(0.5in.)ofinsulationfromeachwirethatneedstobesoldered/spliced.20.Placeapi

725.Solder(3)theconnection(2)togetherusingrosincoresolder(1).26.Centertheheatshrinktubing(2)overthesolderjointandheatusingaheatgun.Heatthejointuntilth

827.Positiontheconsole(4)overtheshiftierandbrakeleversandseattheclips(3)fully.28.Installthefourscrews(1).29.Connecttheelectricalconnector(1).Oct16,200

930.Positionthebezel(2)overtheshiftierandbrakeleverandseattheclipsfully.31.Installthecupholderandashreceiver(1),ifequipped.32.Ifequipped,positionthetr

1035.Seattheshifterboot(2)ontotheconsolebezel(1)andseatfully.36.ConnecttheHVACcontrolcables(1and9)andconnecttheelectricalconnectors(3and4).37.Positio

313.InstallandsecuretheWiFiroutercradle(1)tothefloor(3)withtheprovidedmaterial.14.RoutetheWiFipowerharnessfromtherouteralongthesillsecuringwhereneces

1139.Connecttheelectricalconnector(4)andpositiontheuppercentercoverontothetopoftheI/P .40.Positionthefrontofthecover(1)ontothecentersupportandrotatet

1242.InstalltheWiFirouter(1)intotherouterbracket(2).43.Connectthenegativebatterycable.44.Verifysystemoperation.Oct16,2009K6860899Rev.1

417.Removethetwocenterconsoleretainers(1).18.UsingatrimstickC4755orequivalent,disengagetheretainingtabsandremovethecenterconsoletrim(2).19.Disconnect

5WITHOUTFULLCENTERCONSOLE21.UsingatrimstickC4755orequivalent,disengagetheretainingtabsandremovethelowerbezelpanel(1).22.Removethetwolowerscrewssecuri

633.Usingcrimpingtool(1),Mopar®p/n05019912AAorequivalent,crimpthespliceclipandwirestogether.34.Repeattheprevioustwostepsforthegroundsidewires.35.Solde

737.Installthecenterconsoletrim(2).38.Installthetworetainers(1).39.Installtherubbermat(1).40.Installtheshifterbezelring(2).Oct16,2009K6860899Rev.1

8WITHOUTFULLCENTERCONSOLE41.InstallthelowerIPsurroundtothevehicle.42.Connectthepoweroutletelectricalconnectorsandinstallthepoweroutlettrimpanel.43.Cl

949.Routetheseatbelt(2)throughtheslotinthelowerCpillartrimpanel(1)andpositionthetrimpaneltotheCpillar(4).50.Engagetheretainingtabsthatsecurethelower

1WIFIROUTER300/CHARGER/CHALLENGERPROCEDURESTEPS:NOTE:Charger/300shown,Challengersimilar.ALLVEHICLES1.Removethesparetirecover.2.Disconnectandisolatethe

1WIFIROUTER,REGULARCABDODGERAMREGULARCABPROCEDURESTEPS:NOTE:Usingatestlight,verifythecigarettelighteroutletbeingusedisignitionswitched.Powermustnotb

25.RemovethebackcoverofthePDC(2).6.MeasuretheappropriatelengthofwiresothatthewireharnesswillreachthewifirouterfromthePDC.Feb12,2010K6860899Rev.2

37.LocatetheF981(RD/BR)circuitgoingtofuse18.Refertothewireschematic.Feb12,2010K6860899Rev.2

48.SplicetherouterpowerwiretotheF981(RD/BR)circuitusingthedirectionsbelow.9.Cuteachwireandremove13mm(0.5in.)ofinsulationfromeachwirethatneedstobesol

514.Solder(3)theconnection(2)togetherusingrosincoresolder(1).15.Centertheheatshrinktubing(2)overthesolderjointandheatusingaheatgun.Heatthejointuntilth

623.Installthesparetirecover.CHALLENGER1.SecuretheWiFiRoutercradle(1)withthesuppliedfastenersonthebackofthepassengerrearseat(2).2.Measure108mm(4.25in

7300/CHARGER1.SecuretheWiFiRouterbracket(1)withthesuppliedfastenersonthebackofthesecondrowseats(2).2.Measure133mm(5.25in.)(4)fromthebottomoftheuppers

1WIFIROUTERDODGECALIBERPROCEDURESTEPS:NOTE:Usingatestlight,ensurethepoweroutletbeingusedisignitionswitched.PowermustnotbepresentwiththeignitionintheO

210.Foldtheseatsforward.11.Removethenut(5)andbolts(6)andremovethe40%seatback(4).12.UsingspecialtoolC4755,pryoffthelowerBpillartrim.13.Removefromvehi

317.Pulluponthefrontcornerofthequartertrimandreleasetheclip.18.Releasetheremainingclipsandremovetheleftquarterpaneltrimfromvehicle.19.Removethelower

422.Removethetwoscrews(1).23.Pullonsideofhousing(1)andunsnaphousingtabs.24.Disconnectconsolehousingwireconnector(2)andinstrumentpanelconnector(3).25.

211.UsingatrimstickC4755orequivalent,disengagetheretainingtabsofthecowltrimpanel(1)fromtheretainerclips(2)inthedoorsill(3).12.Pullthecowltrimpanelre

530.Installthequartertrimpaneltothevehicle,ensuringtheclipretainersengage.31.Routetheantennacablealongtheleftsideofthevehicle,acrossthelowerinstrumen

636.Usingcrimpingtool(1),Mopar®p/n05019912AAorequivalent,crimpthespliceclipandwirestogether.37.Repeattheprevioustwostepsforthegroundsidewires.38.Solde

740.Connectcenterconsolehousingwireconnector(2)withinstrumentpanelconnector(3).41.Placeconsolehousing(1)overshifterleverensuringconsoletabsseatproperl

847.Installthelowersteeringcolumncover.48.Placescuffplate(1)ontodoorsill(2).49.Alignscuffplatetabswithdoorscuffholes.50.Handpressscuffplateensuringtab

954.Installthe40%seatsection(4)overthestudandseatbracketandinstalltheseatbracketbolts(6).55.Tightentheseatbracketbolts(6)to46N∙m(34ft.lbs.).56.Install

1065.Locatetrimclipsandalignmetalclipstoliftgateinner.66.Taponpanelateachtrimcliplocation(2)untilproperlyseated.67.InstalltheleftcargonetDring,ifequi

1WIFIROUTERJEEPCOMPASSPROCEDURESTEPS:NOTE:Usingatestlight,ensurethecigarettelighteroutletbeingusedisignitionswitched.Powermustnotbepresentwiththeigni

29.InstalltheWiFirouterbracket(1)underthepassengerseatwiththeprovidedmaterials.10.ConnectthewireharnesstotheWiFirouterbracketharness.11.RoutetheWi

317.Usingcrimpingtool(1),Mopar®p/n05019912AAorequivalent,crimpthespliceclipandwirestogether.18.Repeattheprevioustwostepsforthegroundsidewires.19.Solde

421.Connecttheelectricalconnectortothecigarettelighteroutletandfirmlyseattheoutlettotheshifterhousing.22.Installthetrimring(5)ontotheshifterconsole(6)a

314.Removethecap(1)andthenthebolt(2)thatsecurestheseatbelt(3)tothetopoftheBpillar(4)andpositiontheseatbeltoutoftheway.15.UsingatrimstickC4755orequi

1WIFIROUTERDAKOTAPROCEDURESTEPS:1.Disconnectandisolatethenegativebatterycable.WARNING:Toavoidpersonalinjuryordeath,whenhandlingaseatbelttensionerretr

25.Toaccessthereardoorsillscuffplateforremoval,useatrimstickC4755orequivalenttodisengageenoughoftheretainingtabs(2)thatsecurethedoorsillscuffplateend

3QUADCAB12.UsingatrimstickC4755orequivalent,disengagetheretainingtabsthatsecurethedoorsillscuffplate(1)endofthecowltrimpaneltotheretainingclips(2)int

4ALL18.RouteandsecuretheWiFiharnessalongscuffplatestotheinstrumentpanel.19.UsingatrimstickC4755orequivalent,separatetheendcapretainingclipsandremove

523.Removethetwoscrews(3).24.UsingatrimstickC4755orequivalent,separatethefourretainingclips(1)andremovethebezel(2).25.Disconnecttheelectricalconnecto

631.Placethestrandsofthepowersidewiresoverlappingeachotherinsideofthespliceclip(1).32.Usingcrimpingtool(1),Mopar®p/n05019912AAorequivalent,crimpthespl

7Centertheheatshrinktubing(2)overthesolderjointandheatusingaheatgun.Heatthejointuntilthetubingistightlysealedandsealant(1)comesoutofbothendsofthetubin

838.Positionthecolumncoveragainstthereinforcementandroutethebrakereleaserodthroughtheholeincover.39.Seattheupperretainingclips(1)fullyandinstallthebot

9CLUBCAB42.Positionthecowltrimpanel(1)inthevehiclewiththedoorsillscuffplateend(2)ofthetrimpanelangledupward.Seattheupperouterendofthetrimpanelundernea

1046.Usinghandpressure,pushtheretractorcover(1)downwardovertheretractor(3)farenoughtoengagethetwolocatorpinsinthetopoftheinboardcoverhalfwiththelocato

420.InstalltheWiFiroutercradle(2)totherearcabtrimpanel(1)withtheprovidedmaterials.21.MakeasmallcutintherearcabtrimpanelandroutetheWiFirouterconnectort

1150.Aligntheretainingtabs(2)onthereardoorsillscuffplate(1)withtheretainingclipsinthereardoorsillandengagetheretainingtabsthatsecurethescuffplatetothe

1WIFIROUTERGRANDCHEROKEEPROCEDURESTEPS:NOTE:Usingatestlight,verifythecigarettelighteroutletbeingusedisignitionswitched.Powermustnotbepresentwiththeig

25.Removetheupperliftgatetrimpanel.UsingtrimstickC4755orequivalent,disengagetheretainingtabsthatsecuretheupperliftgatetrimpaneltotheretainingclipsint

312.Removethehushpanelfromunderneaththeinstrumentpanel.13.Removethenutthatsecuresthecowltrimpaneltothemountingbracket.14.Removethecowltrimpanel.15.Re

4NOTE:MakesureenoughwirelengthissuppliedtogointotheloadfloorwheretheWiFirouter(1)willbelocated.17.RouteandsecuretheWiFipowerharnessfromrearquarterpan

524.Usingcrimpingtool(1),Moparp/n05019912AAorequivalent,crimpthespliceclipandwirestogether.CAUTION:Donotuseacidcoresolder.25.Solder(3)theconnection(2)

627.InstalltheCenterstackbezel(2).28.Installtheshiftertrim(2)andbezel(1).29.Alignthefastenerholeinthecowltrimpanelwiththestudonthemountingbracketandth

732.Positionthequartertrimpanelinthevehicle.33.Ifequipped,connectthewireharnessconnectortothepoweroutlet.34.Positiontheflangeonthequartertrimpanelintot

842.Installtheupperliftgatetrimpanel.Aligntheretainingtabsontheupperliftgatetrimpanelwiththeretainingclipsintheliftgateopeningandengagetheretainingtab

947.InstalltheWiFirouter(1)intotherouterbracket(2).48.Connectthenegativebatterycable.49.Verifysystemoperation.Oct16,2009K6860899Rev.1

532.Usingcrimpingtool(1),Mopar®p/n05019912AAorequivalent,crimpthespliceclipandwirestogether.33.Repeattheprevioustwostepsforthegroundsidewires.CAUTION:

1WIFIROUTERJOURNEYPROCEDURESTEPS:NOTE:Usingatestlight,verifythecigarettelighteroutletbeingusedisignitionswitched.Powermustnotbepresentwiththeignition

2STORAGEBOX–7PASSENGER1.Openthestoragebinlid.2.SecuretheWiFirouter(1)tothefloorwiththematerialsprovided.ALLNOTE:Driversideshown,passengersidesimilar1

36.UsingatrimstickC4755,disengagethepassengersidecowltrimpanelclipsfromthecorrespondinglocationsinthesheetmetal.7.Removethepassengersidecowltrimpane

414.Removethepushpinretainersbypressingthecenterinwardtoreleasethenpryingtheretaineroutofthestoragebin.15.UsingPowerOutletRemover9857(4).Insertthetool

518.RoutetheWiFipowerharness(3)underthecarpettothebackofthestoragebin(2)throughthekeyonpoweroutlet(1),slightlypullingbackonthestoragepaneltogainacces

625.Usingcrimpingtool(1),Mopar®p/n05019912AAorequivalent,crimpthespliceclipandwirestogether.26.Repeattheprevioustwostepsforthegroundsidewires.27.Solde

729.Installthepushpinretainers(2)intothelowerbin(1).30.Connectthewireharnessconnectorstothepoweroutlet.31.Installpoweroutlettotheinstrumentpanel.32.Po

8NOTE:Driversideshown,passengersidesimilar34.Placethepassengersidedoorsilltrimpanelintoposition.35.Pushdownwardonthepassengersidesilltrimpanel(1)toen

92.InstalltheWiFiRouter(1)intotherouterbracket(2).STORAGEBOX–5PASSENGER1.Installtheloadfloorassembly(3).2.Installthematcoveringthestoragebox.3.Instal

10ALLVEHICLES1.Connectthenegativebatterycable.2.Verifysystemoperation.Feb12,2010K6860631Rev.2

636.PlacethelowerBpillartrimpanel(3)intopositionandengagetheretainingtabsthatsecurethetrimpaneltotheBpillar(4).37.Routetheseatbeltthroughtheslotprov

1WIFIROUTERMINIVANPROCEDURESTEPS:NOTE:Usingatestlight,verifythecigarettelighteroutletbeingusedisignitionswitched.Powermustnotbepresentwiththeignition

26.SecuretheWiFirouterbracket(1)underthepassengerseatwiththeprovidedmaterials.7.Connectthepowerharnessconnector(2)totheWiFirouter.NOTE:Donotusethep

313.Usingcrimpingtool(1),Mopar®p/n05019912AAorequivalent,crimpthespliceclipandwirestogether.14.Repeattheprevioustwostepsforthegroundsidewires.15.Solde

417.Positionstoragebinintoplaceandconnecttheelectricalconnectors18.Seatthestoragebinandengagethespringclipretainers.19.Installthesixfasteners(2)onbo

1WIFIROUTERDODGENITRO,JEEPLIBERTYPROCEDURESTEPS:WARNING:Disabletheairbagsystembeforeattemptinganysteeringwheel,steeringcolumn,orinstrumentpanelcompon

210.Removethepassengersidecowlpanel.11.Positionthefrontpassengerseatforwardandfolddown.12.UsingtrimstickC4755orequivalent,pryoutthescrewcoverfromthet

317.Folddowntherearseat.18.Removetheloadfloorpanel(1)fromtheloadfloor(2)andtherearseatbracket(3).19.UsingtrimstickC4755orequivalent,pryoutthescrewcover

423.Removethescrewsandthecargotiedowns.24.Removethequartertrimpanel(1),bycarefullypullingatthecliplocations(3).NOTE:TheloadflooronJeepLibertymustberemo

528.Drilla13mm.(0.5in.)holeinthedriverssidefrontlowercornerofthestoragecompartment,forwardtowardtheinstrumentpanel.29.RoutetheWiFielectricalharnesst

638.Usingcrimpingtool(1),Mopar®p/n05019912AAorequivalent,crimpthespliceclipandwirestogether.39.Repeattheprevioustwostepsforthegroundsidewires.40.Solde

742.Placethecowltrimpanel(1)intopositionandengagetheretainingtabstothedoorsill(3).43.Engagetheglovebox(1)hingestotheinstrumentpanel.44.Pressthetwoglov

742.Installthequartertrimpanel(1)totheinsideofthevehicle,carefullyalignandinstallthebottomofthequartertrimpanelslotsintotheloadfloorfirst.Continuetose

850.AlignandinstalltheBpillartrimpanelclips(3)rearwardandintothequartertrimpanel.51.Pushthetrimpanel(2)downintothebody(4)usinghandpressureuntilallcl

958.AlignandinstallthecowltrimcoverbyslidingthereartabsofthecowltrimcoverundertheBpillartrim.59.Usinghandpressure,installtheclips(3)intothebodyandthe

1WIFIROUTERJEEPPATRIOTPROCEDURESTEPS:NOTE:Usingatestlight,verifythecigarettelighteroutletbeingusedisignitionswitched.Powermustnotbesuppliedwiththeign

210.Foldtheseatsforward.11.Removethenut(5)andbolts(6)andremovethe40%seatback(4).12.UsingtrimstickC4755orequivalent,pryoffthelowerBpillartrim.13.Remo

317.Pulluponthefrontcornerofthequartertrimandreleasetheclip.18.Releasetheremainingclipsandremovetheleftquarterpaneltrimfromvehicle.19.Removethelower

423.Lookinsideandnotepositionoftheretainingbosses.24.Usingspecialtool9857PowerOutletRemover(4),insertthetoolforcingbosses(1)outofbase.25.Pullouttheba

534.Placethestrandsofthepowersidewiresoverlappingeachotherinsideofthespliceclip(1).35.Usingcrimpingtool(1),Mopar®p/n05019912AAorequivalent,crimpthespl

638.Centertheheatshrinktubing(2)overthesolderjointandheatusingaheatgun.Heatthejointuntilthetubingistightlysealedandsealant(1)comesoutofbothendsofthet

745.Placescuffplate(1)ontodoorsill(2).46.Alignscuffplatetabswithdoorscuffholes.47.Handpressscuffplateensuringtabsareproperlyseated.48.Installtheleftsi

846.ConnectthepoweroutletconnectorsandinstallthelowerIPsurroundtothevehicle.47.Placethecupholderintopositionandinstallthetwoscrewsbehindthecloseout.48

855.Positiontheseatbacks(3)upandlatch.56.Installthebeltbuckles(1)andinstallthebolt(2).57.Tightenthebuckleboltto66N∙m(49ft.lbs.)58.Installthebolts(4)an

964.Locatetrimclipsandalignmetalclipstoliftgateinner.65.Taponpanelateachtrimcliplocation(2)untilproperlyseated.66.InstalltheleftcargonetDring,ifequip

1WIFIROUTERPTCRUISERPROCEDURESTEPS:NOTE:Usingatestlight,verifythecigarettelighteroutletbeingusedisignitionswitched.Powermustnotbepresentwiththeigniti

28.Locatethecigarettelighteroutletwiringharness.9.Cuteachwireandremove13mm(0.5in.)ofinsulationfromeachwirethatneedstobesoldered/spliced.10.Placeapiec

315.Solder(3)theconnection(2)togetherusingrosincoresolder(1).16.Centertheheatshrinktubing(2)overthesolderjointandheatusingaheatgun.Heatthejointuntilth

421.InstalltheWiFirouter(2)intotherouterbracket(1).22.Connectthebatterynegativecable.23.Verifysystemoperation.Oct16,2009K6860899Rev.1

1WIFIROUTERSEBRINGSEDAN/AVENGERPROCEDURESTEPS:NOTE:Usingatestlight,verifythecigarettelighteroutletbeingusedisignitionswitched.Powermustnotbepresentwi

24.Usingatrimstick(specialtool#C4755)orequivalent,gentlypryoutonthecenterbezeltoremove.5.Positionasidethecenterbezeltoaccessthekeyonpoweroutlet.SEBRI

3ALLVEHICLES1.UsingtrimstickC4755disengageclipsholdingthepassengersidedoorsillscuffpanel(3)and(5)todoorsill.2.Startingattheforwardendofthedoorsillscu

410.RoutetheWiFipowerharness(2)downpassengersidequartertrimpanel(1).11.TucktheWiFipowerharnessupunderthepassengersidequartertrimpanel(1).12.Routethe