Mopar K6860631 User Manual

K6860631 – WI-FI ROUTER Click on the desired vehicle to take you directly to the vehicle specific instructions. 08 RAM/09 RAM HEAVY DUTY – REGU

950. Install the storage compartment (2) to the rear cab andinstall the three fasteners (1) that secure the rear stor-age compartment to the floor pane

628. Install the shifter trim (2) and bezel (1).29. Align the fastener hole in the cowl trim panel with thestud on the mounting bracket and then seat

737. Positio n the load floor in the vehicle. Route the twistedpair wire harness (2) through the bottom of the floorand connect the harness to the Wi-Fi

843. Install the liftg ate scuff plate.44. Position the locating tabs on the bottom of the upperC-pillar trim pan el into the slots in th e top of the

1WI-FI ROUTERJOURNEYPROCEDURE STEPS:NOTE: Using a test light, verify the cigarette lighter outlet being used is ignition switched. Power must not bepr

25. Open the s torage bin lid.6. Secure the W i-Fi router (1) to the floor with the mate-rials provided.ALL7. Plug the Wi-Fi power harness into the Wi-

312. Using a trim stick C-4755, disengage the cowl trimpanel clips from the corresponding locations in thesheet metal.13. Remove the cowl trim panel f

420. Remove the pushpin retainers by pressing the centerinward to release then prying the retainer out of thestorage bin.21. Using Power O utlet Remov

524. Route the W i-Fi power harness under the carpet to theback of the storage bin through the key on power out-let, slightly p ullin g b ack on the s

631. Using crimping tool (1), Mopar® p/n 05019912AA or equiv-alent, crimp the splice clip and wires together.32. Repeat the previous two steps for the

735. Install the pushp in reta iners (2) into the lower bin.36. Connect the wire harness connectors to the poweroutlet.37. Install power outlet to the

1052. Engage the glove box (1) hinges to the instrumentpanel.53. Press the two glove box stops (2) and raise the glov ebox upward.54. Close the glove

843. Install the seat back gap hider retainers to the rear storage box.STORAGE B OX – 5 PASSENGER44. Install the load floor assembly (3).45. Install th

1WI-FI ROUTERMINIVANPROCEDURE STEPS:NOTE: Using a test light, verify the cigarette lighter outlet being used is ignition switched. Power must not bepr

26. Secure the Wi-Fi Router under the passenger seat (1)with the supplied tie straps and Velcro® tape (3).7. Connect the power harness connector (2) t

313. Using crimping tool (1), Mopar® p/n 05019912AA orequivalent, crimp the splice clip and wires together.14. Repeat the previous two steps for the g

417. Position s torage bin into place and connect the elec-trical connectors18. Seat the storage bin and engage the spring clip retain-ers.19. Install

1WI-FI ROUTERDODGE NITRO, JEEP LIBERTYPROCEDURE STEPS:WARNING: Disable the airbag system before attempting any steering wheel, steering column, or ins

210. Remove the passenger side cowl panel.11. Position the front passenger seat forward and folddown.12. Using trim stick C-4755 or equivalent, pry ou

317. Fold down the rear seat.18. Remove the load floor panel (1) from the load floor (2)and the re a r seat bracket (3).19. Using trim stick C-4755 or e

423. Remove the sc rews and the cargo tie downs.24. Remo ve the quarter trim pane l (1), by carefully pullingat the clip locations (3).NOTE: The load

533. Locate the cigarette lighter outlet wiring harness.34. Cut each wire and remove 13mm (0.5 in.) of insulationfrom each wire that needs to be solde

1159. Install the lower bezel panel (2) ensuring the retainingtabs engage.60. If equipped with a mini console, position the consoleand seat th e front

640. Solder (3) the connection (2) together using rosin core sol-der (1).41. Center the heat shrink tubing (2) over the solder joint andheat using a h

747. Install the load floor panel (1) to the load floor (2). In-stall the rear seat bracket (3) using hand pressure toseat the clips.48. Return the rear

857. Align and install the cowl trim cover by sliding the reartabs of the cowl trim cover under the B-pillar trim.58. Using hand pressure, install the

1WI-FI ROUTERCHYRSLER PACIFICAPROCEDURE STEPS:WARNING: Disable the airbag system before attempting any steering wheel, steering column, or instrumentp

210. Using a trim stick or equivale nt , carefully remove theA-pillar trim pa ne l (3) from the body side assembly (2),disengaging the spring clip ret

313. Remove the passenger rear door sill plate (3) by pry-ing up o n the sill plate, disengaging the retainers (1)from the door sill and removing from

424. Using crimping tool (1), Mopar® p/n 05019912AA orequivalent, crimp the splice clip and wires together.25. Repeat the previous two steps for the g

530. Install the lo w er B-pillar to the vehicle.31. Install the passenger rear door sill plate.32. Install the passenger side cowl trim panel (2) to

634. Using a trim stick or equivale nt , carefully remove theA-pillar trim pa ne l (3) from the body side assembly (2),disengaging the spring clip ret

741. Place the center console bezel (1) into position andconnect the electrical connector (2).42. Install the center con sole bezel ensuring the retai

1262. Install the bolts (2) that secure the rear console (1) tothe floor panel.63. Install the inserts.64. Install the gear shift lever extension.65. I

1WI-FI ROUTERJEEP PATRIOTPROCEDURE STEPS:NOTE: Using a test light, verify the cigarette lighter outlet being used is ignition switched. Power must not

210. Fold the seats forward.11. Remove the nut (5) and bolts (6) and remove the 40%seat back (4).12. Using trim stick C-4755 or equivalent, pry off th

317. Pull up on the front corner of the quarter trim and re-lease t he clip.18. Release the remaining clips and remove the left quar-ter panel trim fr

423. Look inside and note position of the retaining bosses.24. Using special tool 9857 Power Outlet Remover (4), in-sert the tool forcing bosses (1) o

534. Place the strands of the power side wires overlappingeach other ins ide of the splice clip (1 ).35. Using crimping tool (1), Mopar® p/n 05019912A

638. Center the heat shrink tubing (2) over the solder jointand heat using a heat gun. Heat the joint until the tub-ing is tightly sealed and sealant

745. Place scuff plate (1) onto door sill (2).46. Align scuff plate tabs with door scuff holes.47. Hand press s cuff p late ensuring ta bs are properl

855. Position the seat backs (3) up and latch.56. Install the belt buckles (1) and install the bolt (2).57. Tighten the buckle bolt to 66 N·m (49 ft.

964. Locate trim clips and align metal clips to lift gate inner.65. Tap on panel at each trim clip location (2) until properlyseated.66. Install the l

1WI-FI ROUTERPT CRUISERPROCEDURE STEPS:NOTE: Using a test light, verify the cigarette lighter outlet being used is ignition switched. Power must not b

1366. If equipped with a full console, Install the front base(2).67. Seat the rear of the base to engage the front guidepins (5) and Install the bolts

212. Place the strands of the power side wires overlapping eachother inside of t he splice clip (1).13. Using crimping tool (1), Mopar® p/n 05019912AA

316. Center the heat shrink tubing (2) over the solder joint andheat using a heat gun. Heat the joint until the tubing istightly sealed and sealant (1

1WI-FI ROUTERSEBRING SEDAN/AVENGERPROCEDURE STEPS:NOTE: Using a test light, verify the cigarette lighter outlet being used is ignition switched. Power

26. Using a trim stick (special tool #C-4755) or equivalent,gently pry out on the center bezel.7. Position aside the center bezel to access the key on

311. Using trim stick C-4755 disengage clips holding doorsill scuff pan el (3) and (5) to door sill.12. Starting at the forward e nd of the door sill

4Secure the W i-Fi router to the back lower left corner of thepassenger side seat with the provided materials.17. Route the Wi-Fi power harness (2) do

520. Route the Wi-Fi power harness (1) under carpet to thefront center console (2) and cut to length.21. Locate the cigarette lighter outlet wiring ha

626. Using crimping tool (1), Mopar® p/n 05019912AA or equiv-alent, crimp the splice clip and wires together.27. Repeat the previous two steps for the

730. Position cowl trim panel to vehicle.31. Hand press cowl trim panel to corresponding holes insheet metal (2).32. Place door sill trim panel (3) an

8AVENGER35. Align the center bezel over the slots and firmly snapinto p lace.36. Snap the bezel (1) firmly onto the center consolebezel.37. Install the

1WI-FI ROUTERDODGE RAM-QUAD CABPROCEDURE STEPS:NOTE: Using a test light, verify the cigarette lighter outlet being used is ignition switched. Power mu

938. Position bin (1 ) into c enter con s ole and firmly sn ap intoplace.39. Connect the negative battery cable.SEBRING SEDAN40. Connect the key on pow

1WI-FI ROUTERDODGE SPRINTERPROCEDURE STEPS:WARNING: Disable the airbag system before attempting any steering wheel, steering column, or instrumentpane

26. Remove the drivers side lower insrument panel (IP)bezel fastener (3).7. Carefully pry the bezel (2) away from the IP (1) disen-gaging the retainer

315. Remove one-half (1/2) inch of insulation from eachwire that needs to b e spliced.16. Place the strands of wire overlapping each other in-side of

423. Remove the nut (1) from the grounding lug (3).24. Install the WiFi harness grounding wire and eyelet (2)to the grounding lug.25. Install the g ro

530. Place the upper tray into position and install the twoupper retaining bolts (2).31. Place the sun visor (3) into position and install the tworeta

1WI-FI ROUTERJEEP WRANGLERPROCEDURE STEPS:NOTE: Using a test light, verify the cigarette lighter outlet being used is ignition switched. Power must no

24. Rotate the upper trim (2) back and release the front(1).5. Disconnect the electrical connector (4) and removethe upper center cover (1).6. Remove

37. Disconnect the HVAC control cables (1 and 9) and dis-connect the electrical connectors (3).8. On 4x4 vehicles grasp the transfer case shifter knob

410. Remove the bolt (3) and remove the m anual transmis-sion shifter (2) from the shifter shaft (1).11. Remove the cup holder or ash receiver (1), if

24. On v eh icles with a mini console , remove the 4WD gea rshift boot, if equipped.5. If equipped with a manual transmission, remove thetransmission

514. Remove the four console s crews (1).15. Lift the console (4) up off the clip retainers (3) and re-move.16. Install the Wi-Fi router (1) under the

618. Locate the cigarette lighter outlet wiring harness.19. Cut each wire and remove 13 mm (0.5 in.) of insula-tion from each wire that needs to b e s

725. Solder (3) the connection (2) together using rosin coresolder (1).26. Center the heat shrink tubing (2) over the solder jointand heat using a hea

827. Position the console (4) over the shiftier and brakelevers and sea t the c lips (3) fully.28. Install the four screws (1).29. Connect the electri

930. Position the bezel (2) over the shiftier and brake leverand seat the clips fully.31. Install the cup holder and ash receiver (1), if equipped.32.

1035. Seat the shifter boot (2) onto the console bezel (1) andseat fully.36. Connect the HVAC control cables (1 and 9) and con-nect the electrical c o

1139. Connect the electrical connector (4) and position theupper center cover onto the top of the I/P.40. Position the front of the cover (1) onto the

39. Remove the bolts (2) and separate the front console(3) from the floor.10. Separate the front clips (1) and remove the mini con-sole.11. On vehicles

414. Remove the screws (2).15. Using a trim stick C-4755 o r equivalent, disengage theretainer clips that secure the instrument panel centerbezel (1)

522. Using a small flat-bladed tool, carefully open the twofastener c overs (2) located on the grab handle (1).23. Remove the two bolts (3) that secure

1WI-FI ROUTERDODGE RAM-REGULAR CABPROCEDURE STEPS:NOTE: Using a test light, verify the cigarette lighter outlet being used is ignition switched. Power

626. Using a trim stick C-4755 o r equivalent, disengage theretaining ta bs that secure th e lower B-pillar trim panel(1) to the B-pillar (2).27. Remo

733. Using a trim stick C-4755 or equivalent, disengage theretaining tabs of the sill trim pa nel (1) from the retainerclips in the rear door sill (2)

840. Place the strands of the power side wires overlapping eachother inside of t he splice clip (1).41. Using crimping tool (1), Mopar® p/n 05019912AA

944. Center the heat shrink tubing (2) over the solder joint andheat using a heat gun. Heat the joint until the tubing istightly sealed and sealant (1

1049. Position the upper C-pillar t rim panel (5) to the C -pilla r(4).50. Enga ge the retaining t abs that secure the upper C-pil-lar trim panel to t

1159. Install the grab han d le (1 ) onto the B-pillar an d installthetwobolts(3). Tightentheboltsto6N·m(55in.lbs.).60. Close the two fastener covers

1263. Engage the glove box (1) hinges to the instrumentpanel.64. Press the two glove box stops (2) and raise the glov ebox upward.65. Close the glove

1370. Install the lower bezel panel (2) ensuring the retainingtabs engage.71. If equipped with a mini console, position the consoleand seat th e front

1473. Install the bolts (2) that secure the rear console (1) tothe floor panel.74. Install the inserts.75. Install the gear shift lever extension.76. I

1577. If equipped with a full console, Install the front base(2).78. Seat the rear of the base to engage the front guidepins (5) and Install the bolts

24. On vehicles with a mini c onsole, remove the 4W D gearshift boot, if equipped.5. If equipped with a manual transmission, remove thetransmission ge

1WI-FI ROUTERDODGE RAM-REGULAR CABPROCEDURE STEPS:NOTE: Using a test light, verify the cigarette lighter outlet being used is ignition switched. Power

24. On v eh icles with a mini console , remove the 4WD gea rshift boot, if equipped.5. If equipped with a manual transmission, remove thetransmission

39. Remove the bolts (2) and separate the front console(3) from the floor.10. Separate the front clips (1) and remove the mini con-sole.11. On vehicles

414. Remove the screws (2).15. Using a trim stick C-4755 o r equivalent, disengage theretainer clips that secure the instrument panel centerbezel (1)

522. Remove the three bolts (1) that secure the rear stor-age compartment (2) to the floor panel (3) and removethe storage compartment from the rear ca

628. Remo v e the utility h ooks (3) fro m the rear cab trimpanel (1) and remove the trim panel.29. Install the Wi-Fi router to the rear cab trim pane

740. Place the strands of the power side wires overlapping eachother inside of t he splice clip (1).41. Using crimping tool (1), Mopar® p/n 05019912AA

844. Center the heat shrink tubing (2) over the solder joint andheat using a heat gun. Heat the joint until the tubing istightly sealed and sealant (1

950. Install the storage compartment (2) to the rear cab andinstall the three fasteners (1) that secure the rear stor-age compartment to the floor pane

1052. Engage the glove box (1) hinges to the instrumentpanel.53. Press the two glove box stops (2) and raise the glov ebox upward.54. Close the glove

39. Remove the bolts (2) and separate the front console(3) from the floor.10. Separate the front clips (1) and remove the mini con-sole.11. On vehicles

1159. Install the lower bezel panel (2) ensuring the retainingtabs engage.60. If equipped with a mini console, position the consoleand seat th e front

1262. Install the bolts (2) that secure the rear console (1) tothe floor panel.63. Install the inserts.64. Install the gear shift lever extension.65. I

1366. If equipped with a full console, Install the front base(2).67. Seat the rear of the base to engage the front guidepins (5) and Install the bolts

1WI-FI ROUTERDODGE RAM, QUAD/CREW CABPROCEDURE STEPS:NOTE: Using a test light, verify the cigarette lighter outlet being used is ignition switched. Po

27. Remove the cap (1) and then the bolt (2) that secu re sthe s eat belt (3) to the top of the C-pillar (4) and p osi-tion the seat belt out of the w

313. Install and secure the Wi-Fi router to the floor with theprovided material.14. Route the Wi-Fi power harness from the router alongthe sill securin

417. Remove the two center console retainers (1).18. Using a trim stick C-4755 or equivalent, disengage theretaining tabs and remove the center consol

5WITHOUT FULL CENTER CONSOLE21. Using a trim stick C-4755 or equivalent, disengage theretaining tabs and remove the lower bezel panel (1).22. Remove t

633. Using crimping tool (1), Mopar® p/n 05019912AA or equiv-alent, crimp the splice clip and wires together.34. Repeat the previous two steps for the

737. Install the center console trim (2 ).38. Install the two retainers (1).39. Install the rubber mat (1).40. Install the shifter bezel ring (2).Aug

414. Remove the screws (2).15. Using a trim stick C-4755 o r equivalent, disengage theretainer clips that secure the instrument panel centerbezel (1)

8WITHOUT FULL CENTER CONSOLE41. Install the lower IP surround to the v ehicle.42. Connect the power outlet electrical connectors and in-stall the powe

952. Position the upper C-pillar t rim panel (5) to the C -pilla r(4).53. Enga ge the retaining t abs that secure the upper C-pil-lar trim panel to th

1WIFIROUTER300/CHARGER/CHALLENGERPROCEDURESTEPS:1.Removethesparetirecover.2.Disconnectthenegativebatterycable.(2)Aug08,2008K6860631Rev.1PRINT THIS VEH

23.RemovethePowerDistributionCenter(PDC)bypressingthereleasingtabs(1)andpullingthePDCstraightup.4.RemovethebackcoverofthePDC(2).Aug08,2008K6860631Rev.

35.LocatetheF981(RD/BR)circuit(1)goingtofuse18.Refertothewireschematic.Aug08,2008K6860631Rev.1

46.MeasuretheappropriatelengthofwiresothatthewireharnesswillreachtherouterfromthePDC.7.Removeonehalf(1/2)inchofinsulationfromeachwirethatneedstobespl

518.SecuretheWiFiRouter(1)withthesuppliedfastenersonthebackofthepassengerrearseat(2).Measure230mm(9.1in.)fromthebottomoftheseatback(3)tothetopofthe

1WI-FI ROUTERDODGE CALIBERPROCEDURE STEPS:NOTE: Using a test light, ensure the power outlet being used is ignition switched. Power must not be present

210. Fold the seats forward.11. Remove the nut (5) and bolts (6) and remove the 40%seat back (4).12. Using special to ol C-475 5, pry off the lower B-

317. Pull up on the front corner of the quarter trim and re-lease t he clip.18. Release the remaining clips and remove the left quar-ter panel trim fr

522. Remove the three bolts (1) that secure the rear stor-age compartment (2) to the floor panel (3) and removethe storage compartment from the rear ca

422. Remove the two screws (1).23. Pull on side of housing (1) and unsnap housingtabs.24. Disconnect console housing wire connector (2)andin-strument

530. Install the quarter trim panel to the vehicle, ensuringthe clip retainers engage.31. Route the antenna cable along the left side of the vehi-cle,

636. Using crimping tool (1), Mopar® p/n 05019912AA orequivalent, crimp the splice clip and wires together.37. Repeat the previous two steps for the g

740. Connect center console housing wire connector (2)with instrument panel connector (3).41. Place console housing (1) over shifter leve r ensuringco

847. Install the lower steering colum n cover.48. Place scuff plate (1) onto door sill (2).49. Align scuff plate tabs with door scuff holes.50. Hand p

954. Install the 40% seat section (4) over the stud and seatbracket and install the seat bracket bolts (6).55. Tighten the seat bracket bolts (6) to 4

1WI-FI ROUTERJEEP COMMANDERPROCEDURE STEPS:WARNING: Disable the airbag system before attempting any steering wheel, steering column, or instrumentpane

211. Remove the cowl trim panel (1).12. Lower the glove box by depressing the two tabs at thetop of the glove box and lowering the glove box.13. Remov

323. Place the strands of the power side wires overlapping eachother inside of t he splice clip (1).24. Using crimping tool (1), Mopar® p/n 05019912AA

427. Center the heat shrink tubing (2) over the solder joint andheat using a heat gun. Heat the joint until the tubing istightly sealed and sealant (1

628. Remo v e the utility h ooks (3) fro m the rear cab trimpanel (1) and remove the trim panel.29. Install the Wi-Fi router to the rear cab trim pane

538. Squarely position the router (1) on the lower seatframe (2) as shown and secure in place with thevelcro provided.39. Connect the electrical conne

643. Install the passenger door scuff plate (1).44. Place the shifter in park and release the parking brake.Aug 08, 2008 K6860631 Rev. 1

1WI-FI ROUTERJEEP COMPASSPROCEDURE STEPS:NOTE: Using a test light, ensure the cigarette lighter outlet being used is ignition switched. Power must not

211. Locate the cigarette lighter outlet wiring harness.12. Cut each wire and remove 13 mm (0.5 in.) of insula-tion from each wire that needs to be so

318. Solder (3) the connection (2) together using rosin core sol-der (1).19. Center the heat shrink tubing (2) over the solder joint andheat using a h

1WI-FI ROUTERDAKOTAPROCEDURE STEPS:1. Disconnect and isolate the negative battery cable.WARNING: To avoid personal injury or death, when handling a se

25. To access the rear door sill scuff p late for removal, usea trim stick C-4755 or equivalent to disengage enoughof the retaining tabs (2) that secu

3QUAD CA B12. Using a trim stick C-4755 or equivalent, disengage theretaining tab s th at secure the door s ill scuff plate (1)end of the cowl trim pa

4ALL18. Route and secure the Wi-Fi harness along scuff platesto the instrument panel.19. Using a trim stick C-4755 or equivalent, separate theend cap

523. Remove the two screws (3).24. Using a trim stick C-4755 or equivalent, separate thefour retaining clips (1) and remove the bezel (2).25. Disconne

740. Place the strands of the power side wires overlapping eachother inside of t he splice clip (1).41. Using crimping tool (1), Mopar® p/n 05019912AA

631. Place the strands of the power side wires overlappingeach other ins ide of the splice clip (1 ).32. Using crimping tool (1), Mopar® p/n 05019912A

7Center the heat shrink tubing (2) over the solder joint andheat using a heat gun. Heat the joint until the tubing istightly sealed and sealant (1) co

838. Position the column cover against the reinforcementand route the brake release rod through the hole incover.39. Seat the upper retaining clips (1

9CLUB CAB42. Position the cowl trim panel (1) in the vehicle w ith thedoor sill scuff plate end (2) of the trim panel angledupward. Seat the upper out

1046. Using hand pressure, push the retractor cover (1)downward over the retractor (3) far enough to engagethe two locator pins in the top of the inbo

1150. Align the retaining tabs (2) on the rear door sill scuffplate (1) with the retaining clips in the rear door sill andengage the retaining tabs th

1WI-FI ROUTERDURANGO/ASPENPROCEDURE STEPS:NOTE: Using a test light, verify the cigarette lighter outlet being used is ignition switched. Power must no

23. Remove the passenger side cowl trim panel.4. Open the glove box and squeeze the stoptabs inward.Aug 08, 2008 K6860631 Rev. 1

35. Lower the glove box and release the hinges (1) usingatwistingmotionandremovetheglovebox.6. If equipped, Using a trim stick C-4755 or equivalentrem

47. Remove the two screws (2) and remove the bezel (1).8. Disconnect the electrical connectors and remove thebezel.9. Install and secure the Wi-Fi rou

844. Center the heat shrink tubing (2) over the solder joint andheat using a heat gun. Heat the joint until the tubing istightly sealed and sealant (1

518. Place the strands of the power side wires overlappingeach other ins ide of the splice clip (1 ).19. Using crimping tool (1), Mopar® p/n 05019912A

622. Center the heat shrink tubing (2) over the solder jointand heat using a heat gun. Heat the joint until the tub-ing is tightly sealed and sealant

725. If equipped, Install the cup holder assembly (1) bysnapping into place.26. Positio n the glove b ox and twist the bo x tabs (2 ) ontothehinges(1)

827. Close the box and squeeze the stop tabs inward andengage into the instrument panel.28. Install the passenger side cowl trim panel (1).Aug 08, 200

929. Install the passenger side front door sill scuff plate (1).30. Connect the battery negative cable.Aug 08, 2008 K6860631 Rev. 1

1WI-FI ROUTERGRAND CHEROKEEPROCEDURE STEPS:NOTE: Using a test light, verify the cigarette lighter outlet being used is ignition switched. Power must n

25. Remove the upper liftgate trim panel. Using trimstick C-4755 or equivalent, disengage the retainingtabs that secure the upper liftgate trim panel

312. Remove the hush panel from underneath t he instru-ment panel.13. Remove the nut that secures the cow l trim pane l to themounting bracket.14. Rem

417. Route and secure the Wi-Fi power harness from rearquarter panel, along the passenger side and under-neath the door sill scuff plate.18. Route and

5CAUTION: Do not use acid core solder.25. Solder (3) the connection (2) together using rosin coretype solder (1) only.26. Center the heat shrink tubin